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        產品展示

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        6三效濃縮器
        6三效濃縮器

        多效濃縮

        • 【物料粘度】 : ≤5000cps(mPas)
        • 【生產能力】 : 按需定制
        • 【應用領域】 : 食品、制藥、日用化工等行業
        • 【適用物料】 : 植物草藥、中藥材、動物、食品添加劑等。采用水、乙醇、甲醇、丙酮等的提取和有機溶劑的回收與濃縮。料的提取、濃縮、收膏、滲漉、揮發油提取和酒精回收等
        產品描述
        產品介紹
        產品優勢
        工作原理
        典型案例
        推薦產品
        技術參數

        產品描述

               多效濃縮器是指擁有多個加熱室和蒸發室組合的真空濃縮裝置,主要適用于中西藥、淀粉糖、食乳品、生物制藥、釀酒、化工等行業對熱敏性物料的濃縮、蒸餾以及有機溶媒(如酒精)等的濃縮提取,一般采用真空減壓濃縮工藝,配備真空系統,濃縮時間短,能有效降低對熱敏性物料有效成分的破壞,可實現二次蒸汽的充分循環利用。該設備與物料接觸部分均采用高級不銹鋼材質制造,具有良好的耐腐蝕性,符合GMP安全衛生標準。

        產品介紹

        該設備主要由多效加熱室、蒸發室,濃縮罐,冷凝器,汽液分離器,冷卻器,受液罐等構成,另外配備加熱裝置、攪拌裝置、夾套或盤管、傳動裝置、軸封裝置、保溫介質、進(出)料口、支撐、溫度傳感器、CIP接口等組件。
          多效濃縮器主體設備均采用SUS304/316L高級不銹鋼制作而成,內筒壁采用機械拋光或電解鏡面拋光,外筒壁采用304全焊接結構保溫,外表面采用鏡面或亞光處理;筒體對外連接口采用衛生快開接頭,安全衛生無死角,符合國家GMP衛生標準;
          多效濃縮器在線控制系統采用彩色液晶觸摸屏+PLC全自動控制,可在線檢測并控制濃縮過程相關參數??刂葡到y包括滅菌界面、參數設定與矯正、數據曲線圖、數據報表、濃縮批次號設定、在線動畫、報警裝置等,可連接上位機、電腦和打印機,實現遠程監控及數據存儲與打??;
          另外,還配有溫度控制裝置、測溫孔、CIP自動旋轉噴洗球、消泡器、擋板、空氣分布器、溫度傳感器、視鏡射燈、液位計、安全閥等設備,便于人工操作,簡單可靠,安全性高。

         

        產品優勢

        1、多效濃縮器主體設備均采用SUS304/316L高級不銹鋼材質制作而成,內外精拋光,防止物料粘壁,不易結垢、堵塞、粘壁、起泡,容易清洗;

        2、設備傳熱性能好,蒸發效率高,節能效益好,采用多效同時蒸發,二次蒸汽得到更加充分利用,耗能量更低,冷凝冷卻面積大,回收效果好;采用推拉式自鎖專利技術出渣門,不銹鋼硬管出液,安全可靠,滴液不漏;
        3、根據工藝需要,可實現負壓、常壓等多種提取操作,切換閥門即可,操作簡便;采取減壓濃縮操作,蒸發溫度低,可安裝攪拌器,提高蒸發速度,防止物料粘連、減少泡沫形成,提升成品濃度;
        4、多功能操作特點:(1)可回收酒精濃度80%左右;(2)單效、雙效、三效可反復并罐收膏;(3)可實現間歇、連續進料;
        5、整機結構緊湊,占地面積??;溶劑在設備內密閉循環使用,可減少50%以上投入量,投資小,效益高,有效降低環境污染,符合GMP標準要求。

        工作原理

        將藥材投入提取罐內,加藥材的5~10倍的溶劑如水、乙醇、甲醇、丙酮等(據工藝要求)。開啟提取罐直通和夾套蒸汽閥門,使提取液加熱至沸騰20~30分鐘后,用抽濾管將1/3提取液抽入濃縮器。關閉提取罐直通和夾套蒸汽、開啟加熱器閥門使液料進行濃縮。濃縮時產生二次蒸汽,通過蒸發器上升管送入提取罐作提取的熱源和溶液,維持提取罐內沸騰。二次蒸汽繼續上升,經冷凝器冷凝成熱冷凝液,回落到提取罐內作新溶劑加到藥面上,新溶劑由上而下高速通過藥材層到提取罐底部,藥材中的可溶性有效成份溶解于提取罐內溶劑。提取液經抽濾管抽入濃縮器、濃縮產生的二次蒸汽又送到提取罐作熱源和新溶劑,這樣形成的新溶劑大回流提取,故藥材中溶質密度與溶劑中含溶質密度保持高梯度,藥材中的溶質高速溶出,直至完全溶出(提取液無色),此時,提取液停止抽入濃縮器,濃縮的二次蒸汽轉送冷卻器,濃縮繼續進行,直至濃縮成需要比重(1.2~1.34)的藥膏,放出被用。提取罐內的無色液體,可放入貯罐作下批復用,藥渣從出渣門排掉,若是用有機溶劑提取,則先加適量的水,開直通和夾套蒸汽,回收溶劑后,將渣排掉。

        規范標準

        1、《中華人民共和國特種設備安全法》
        2、SFDA 《藥品生產質量管理規范》
        3、TSG21—2016《固定式壓力容器安全技術監察規程》
        4、GB150—2011《壓力容器》
        5、NB/T47015—2011《壓力容器焊接規程》
        6、NB/T47013—2015《承壓設備無損檢測》
        7、HG/T20584—2011《鋼制化工容器制造技術要求》
        8、GB/T151-2014《熱交換器》

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